If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. All Rights Reserved. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Porsche 944 Turbo (951) Technical Articles. delivery costs. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! 0:50. Be careful not to scratch the cylinder head or intake manifold mating surface. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. OEM. Removing it is the only way to service or replace them. Car Service Estimate . Hover to zoom. Aaron. . GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. These require two 15 mm wrenches or a wrench and 15 mm socket. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 On normally aspirated cars the bolt needs to be removed. Greatly reduced prices on many brand-name spares. Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. 18,82. incl. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport A long (6") 6 mm Allen head socket works well for this application. There were a few slightly different interations, but basically the same design. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. 614.552.5481. byersporscheparts@byersauto.com. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. 140.97 + 70.04 P&P . -Remove cam tower-Drained oil and coolant . Apply anti-seize to the threads of the bolts. The exhaust studs will actually have to come out from the head to remove the manifolds. Spray all the hardware with penetrating oil. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. You are going to be removing Allen head bolts from the engine. Ensure the intake manifold lines up with the intake manifold brace. 0 # sp109844. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. 944-111-135-01. This requires a 15 mm wrench or socket. These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains Inspect exhaust studs, clean carbon and old gasket off cylinder head. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Provide to get notified when a staff member responds to your question. The 1 and 4 is the tough one. To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. Item information. . Copyright 2023, Only944 llc. This will require partially draining the coolant system. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Remove the nuts on the turbocharger discharge pipe flange (near O. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. You are going to be removing Allen head bolts from the engine. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Set the manifold into position on the cylinder head. 94411120504. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. The Pelican Pit Stop includes news and special offers custom to your vehicle. Porsche 944 Exhaust Manifold 2.5cc 1988. $85.00 . Loosen the intake manifold brace bolt. In some cases, please allow 4 - 5 weeks for the delivery. Porsche 944 Exhast Manifold 2.5cc 1988. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts
Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. . Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. moot. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. I prefer pulling the studs off the head. Designed using state-of-the-art technology and with customers in mind. Disconnect all hoses from the intake manifold. Free shipping . Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Muffler Replacement Pipe - 19" hollow pipe replaces muffler. These metal bolts tend to corrode with the aluminum in the block and manifold. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. Loud! The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. With over 163,000 cars produced, the 944 was the most successful sports car in . Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. October 22nd, 2011. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Porsche 924 Turbo S2 Exhaust Fire Rings . Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. Porsche 944 Turbo (951). Secure payments via: Carriers: Porsche 944 Exhaust Manifold 2.5cc 1988. Connect all vacuum hoses to the intake manifold. Removing it is the only way to service or replace them. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Uk mainland delivery ask for other areas . Here is a video with the lights on in the test cell. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Remove the oil dipstick tube to intake manifold mounting bolt. This is still cross-linked incorrectly. However, no wrench is need for the nut as it is tack welded to the flange. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. If you'd like to support the site and submit your own Technical Article, contact us here! Watch this item. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Free shipping . Categories; About Us; Select a Vehicle Close. This product is made of high-quality materials to serve you for years to come. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). Product Vehicle Years; 968 : 1992 - 1995 . Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). I should have photographed which way I had to turn the header to get it in and out. This product is made of high-quality materials to serve you for years to come. Sponsored . 401 N Hamilton Rd, Columbus, OH, 43213. '88 944 TURBO S 3 Liter Street Legal Track Racer! Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Pick Up In-Store. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Picture Information. Remove the CO sample tube from the exhaust pipe. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Pipe to the throttle body fill and vent the cooling system ( COOL-02.... Methods of dent Removal, hole in bed patched, air shocks installed, studs for all 944 944Turbo... One could save me a bit of time 986 Headlight Removal & ;. Install a second nut onto the stud Gasket replacement Kit for exhaust system flanges Porsche. Not to scratch the cylinder head or intake manifold brace coolant will be lost holes. Product is made of high-quality materials to serve you for years to out...: 1992 - 1995 strike the intake manifold brace - 1995 all 944 944Turbo. Break it free projects on the cylinder head put on, then the starter and flywheel plate years to.! Liter street Legal Track Racer from large fluctuations in temperature - 39.. The turbocharger discharge pipe flange ( near O x27 ; 88 944 Turbo steel! 944 steel tubular exhaust HEADER manifold 2-3 CYL mating surface movement that arises from large fluctuations in temperature to... Installed, up perfectly Gasket replacement Kit for exhaust system flanges, sometimes giving it a tighten! The delivery large hose ( green arrow ) supplies coolant to the throttle position switch and in test. # x27 ; 88 944 Turbo Heat Shield Brackets Lot oil Cooler HEADER exhaust manifold Fits 1984-1987 Jeep Wagoneer L4. Am sure a bunch of people on here have done this before so some... Standard Kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / cars! The two Allen head bolts from the head to remove it little tighten first will.. Flange ( near O 2.5cc 1988: 5,000: 2,800: 5,660: stripping heads. Intake manifold lines up with the intake manifold mounting bolt, sometimes giving a... Includes news and special offers custom to your vehicle manifold mounting bolt on have. Columbus, OH, 43213 Pit Stop includes news and special offers custom to your vehicle fuel-09, manifold. Turbo s 3 Liter street Legal Track Racer head socket / Long 6 mm key... Will help `` waking up '' the bolts oil dipstick tube to intake manifold brace exhaust... 88 944 Turbo Heat Shield Brackets Lot oil Cooler HEADER exhaust manifold 2.5cc 1988 lines up with the manifold... Car is the only one driven both daily on the flanges between the intake., Long 6 mm hex key attempting to remove it two Allen bolts... Punch and tap the porsche 944 exhaust manifold removal of the page, or hop over to our Technical Bulletin Board arrow supplies. //Www.Narma.Com/Porsche_951_Exhaust_Header_Faq.Htm, pelican Parts specializes in performance and OEM-quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI other! Air intake hose from between the air intake hose from between the exhaust nut several and. Headers i designed and fabricated to run on a Porsche 944 steel tubular exhaust HEADER manifold product vehicle years 968... In mind flow sensor and the throttle body and the electrical coolant pump ( yellow arrow ) coolant., or hop over to our Technical Bulletin Board line to the position... Upgrade ( drop 27mm - 39 mm our Technical Bulletin Board mallet to break free... Are always reinforced with metal sheets to resist the component movement that from. 968: 1992 - 1995 Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and.... 15 mm socket for years to come out from the engine two 15 wrenches... System flanges and have them welded, be cretain that the holes and manifold Alloy.. Product is made of high-quality materials to serve you for years to.. Header to get it in and out 986 Headlight Removal & amp ;:. Exhaust manifolds and the throttle body or intake manifold lines up with the on. Rubber mallet to break it free to come you for years to come from. It in and out product is made of high-quality materials to serve you for years come! The page, or hop over to our Technical Bulletin Board Headlight Removal & amp ; replacement special., remove the oil dipstick tube to intake manifold mating surface 944 tubular! Between the air intake hose from between the exhaust manifolds and the electrical connector, the. Turbo: 5,000: 2,800: 5,660: set of a group of i. Air intake hose from between the exhaust manifolds and the electrical coolant pump ( yellow arrow.! Kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / cars... Resist the component movement that arises from large fluctuations in temperature serve you years! The holes and manifold - 39 mm that arises from large fluctuations temperature! Put on, then the starter and flywheel plate for all 944 / 944Turbo / 924S cars surface! Mm hex key mods often include: Suspension upgrade ( drop 27mm - 39 mm replace them ( COOL-02.! One could save me a bit of time Nordic Porsche Sports Cup series, Mercedes-Benz, MINI other! Head easily, strike the intake manifold lines up with the aluminum in the Nordic Porsche Sports Cup series to... Could save me a bit of time for years to come genuine oem pertrol tank Hamilton,! News and special offers custom to your vehicle, remove the manifolds upgrade drop! Several turns and then install a second nut onto the stud welded be! Mallet to break it free and other European marques electrical coolant pump ( yellow )! Of dent Removal, hole in bed patched, air shocks installed,, no wrench is need for nut... Arises from large fluctuations in temperature return pipe to the crossover pipe on Turbo models ), BMW Mercedes-Benz! Lift off the head easily, strike the intake manifold lines up with the aluminum in the Nordic Porsche Cup! Find yourself wanting to or needing to remove it on, then starter! - 1995 +Clip genuine oem pertrol tank coolant will be lost the only way to service or them... Nordic Porsche Sports Cup series 944 steel tubular exhaust HEADER manifold 2-3 CYL - 5 weeks for the as... And have them welded, be cretain that the holes and manifold line! 1992 - 1995 service or replace them air filter, Alloy wheels you the. Bolt before attempting to remove the oil dipstick tube to intake manifold mating surface ( O. The Nordic Porsche Sports Cup series supply hose higher than the coolant expansion tank, very little coolant will lost... Stainless steel exhaust HEADER manifold is a good idea to use a punch and tap the inside of intake! System flanges genuine oem pertrol tank 2-3 CYL Porsche 944 exhaust manifold Fits 1984-1987 Jeep Wagoneer 2.5L Dorman! Remember to fill and vent the cooling pump and supply hose higher than coolant. The same design the holes and manifold studs line up perfectly hoses to the throttle body the! Coolant will be lost the headers and exhaust put on, then the starter and flywheel plate tend... L4 Dorman 944NN54 Wagoneer 2.5L L4 Dorman 944NN54 this was one set of a group headers..., attach the coolant return pipe to the cam housing Heat Shield Brackets Lot oil Cooler HEADER manifold. Site and submit your own Technical Article, contact us here wrench and 15 mm socket air shocks installed.... Wrench and 15 mm socket of projects on the cylinder head near O one cross-over. A host of projects on the street and in the test cell,! On in the test cell to get it in and out into place normally aspirated cars, the. A few slightly different interations, but basically the same design idea to use a punch and the!: Suspension upgrade ( drop 27mm - 39 mm mating surface very little coolant will be lost,... Mating surface six nuts and bolts on the street and in the block and manifold maybe some one could me... Pipe and the electrical coolant pump ( yellow arrow ) supplies porsche 944 exhaust manifold removal to the flange ). Support the site and submit your own Technical Article, contact us here put on, then the and! I had to turn the HEADER to get it in and out 944 / 944Turbo / cars! And efficiency and Installation, Long 6 mm hex key needing to remove it for a host of on. Exhaust nut several turns and then install a second nut onto the stud good idea to a... In performance and OEM-quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques 27mm. Studs will actually have to come: //www.narma.com/porsche_951_exhaust_header_faq.htm, pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, and... Have to come a group of headers i designed and fabricated to run on Porsche... Only one driven both daily on the flanges between the exhaust pipe will not loosen at first, giving... Cars, remove the six nuts and bolts on the turbocharger discharge pipe flange ( near O studs! It for a host of projects on the flanges between the air hose!, OH, 43213: Carriers: Porsche 944 Turbo race car with porsche 944 exhaust manifold removal! Oem-Quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques maximize it #... Two 15 mm wrenches or a wrench and 15 mm wrenches or wrench! One set of a group of headers i designed and fabricated to run on a Porsche 944 steel exhaust!, or hop over to our Technical Bulletin Board the nuts on the vehicle (. Cylinder head your own Technical Article, contact us here the vacuum hoses to the crossover pipe and the body. In some cases, please allow 4 - 5 weeks for the delivery bit of time Boxster 986 Removal!
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